Quality AI Workforce
QAI

Specialised AI Analysts across the quality lifecycle.

QAI performs defined quality-analysis work across supplier, process, customer-complaint and warranty evidence. It prepares findings and investigation priorities while authorised quality professionals retain approval authority.

Illustrative operational viewDV-QUA / READ-ONLY
Process capabilityCpK 1.18
Evidence-backed findingDrift detected before rejection limit
Quality evidence · illustrative values
SPCNCRPFMEA
Drift detected before rejection limit. Sources include SPC, NCR, PFMEA.
Sample Quality BriefEvidence-backed

A rejection increase appears after a material-lot transition and is concentrated on one machine.

SPC movement begins before rejection crosses the internal limit
The same defect code dominates the rejected quantity
No equivalent increase is visible on the adjacent machine
Recommended next step

Validate material and process parameters on the affected machine before expanding containment.

Illustrative product-output example. Values and findings are not customer results unless a published case study is linked below.

Why Teams Buy QAI

Buy QAI when quality engineers spend more time assembling evidence than preventing recurrence.

QAI reviews SPC, supplier evidence, PPAP, complaints and warranty information, then prepares findings and investigation priorities. Quality professionals retain technical validation and approval while repetitive analysis continues at scale.

Value reason 01

Find quality deterioration earlier

Bring process, product, supplier and historical context together before variation becomes an escape.

Value reason 02

Return engineering time

Reduce repetitive evidence gathering, cross-checking and case preparation around quality decisions.

Value reason 03

Scale consistent quality review

Apply the same evidence-led review discipline across growing case volumes, plants and suppliers.

Cost of waiting

Quality volume grows faster than manual review capacity. Delayed evidence creates more escapes, repeat complaints, late closures and Cost of Poor Quality.

How the value becomes measurable
Cases and evidence reviewed
Engineering time returned
Validated action accelerated
COPQ and escape impact measured
Map the first business outcome
Published warranty case study

At the Oragadam operation, the warranty team handled four times the analysis volume and moved closure from 78 days to within the 45-day SLA. The team reported 50× faster analysis and workflow processing with QAI assistance.

Review the evidence
Choose Your First QAI Analyst

Give quality engineers more time to validate, solve and improve.

QAI supports repetitive evidence review and investigation preparation. Quality engineers, customers and authorised approvers retain technical validation, disposition and closure decisions.

Analyst Pack · 01

SPC Intelligence Analyst

Move from detecting variation to knowing where to investigate.

Stability, drift and out-of-control signals
Product, machine, shift and material context
Evidence-led investigation priorities
Intended outcome

Identify deterioration earlier and help reduce scrap, rework and customer-escape risk.

Quality engineers validate causes, containment and disposition.

Analyst Pack · 02

Incoming Shipment Quality Evidence Analyst

Review supplier evidence before a documentation gap becomes a production problem.

Certificate and inspection-evidence review
Part, revision, lot and test-result matching
Missing, inconsistent or unclear evidence
Intended outcome

Reduce repetitive verification and surface incoming-material risk earlier.

Authorised personnel retain hold, release and escalation authority.

Analyst Pack · 03

PPAP Preparation & Review Analyst

Reduce the engineering effort behind PPAP preparation and supplier review.

Submission completeness and consistency
Drawing, process flow, PFMEA and control-plan cross-checks
MSA, capability and inspection-evidence review
Intended outcome

Fewer review iterations and more engineering time for higher-value quality work.

Responsible engineers and customers retain approval authority.

Analyst Pack · 04

8D Customer Complaint Analyst

Turn evidence gathering into a structured investigation.

Containment and evidence assembly
Failure-pattern and cause-hypothesis support
Corrective-action and closure-readiness review
Intended outcome

Faster, more consistent complaint investigation with clearer evidence.

Engineers validate root cause, action effectiveness and closure.

Analyst Pack · 05

Warranty Claims Analyst

Review each claim with the available service, product and manufacturing evidence.

Eligibility and evidence completeness
Failure-history and supplier-context correlation
Routing for review, recovery or more evidence
Intended outcome

Faster claim handling, less leakage and better visibility into recurring field failures.

Authorised teams retain approval, rejection and recovery decisions.

What It Does

Built around the work your team performs every day.

Start with one operating decision, connect the evidence already available and expand as value becomes visible.

01Customer-requirement and quality-standard governance
02Product and process quality-risk prioritisation
03SPC drift, process capability and COPQ analysis
04Quality-escape, complaint and warranty evidence correlation
05CAPA effectiveness, PFMEA, PPAP and supplier-quality monitoring
Questions It Helps Answer
?

Which product or process risk threatens customer requirements?

?

Where is a quality escape most likely to occur?

?

Which issue carries the greatest customer and COPQ exposure?

?

Has the corrective action actually reduced recurrence?

What Your Team Receives

Continuous quality-governance brief

Prioritised product and process risks

Evidence mapped to customer requirements

Quality-escape and COPQ exposure

Recommended investigation with human validation

Works With What You Have

Your current systems remain the source of truth.

Connect directly where data is accessible. Use EdgeVISS where operational data is trapped inside machines, controllers or industrial protocols.

QMSQualitivissSPCInspectionNCR / CAPAPFMEAPPAPWarrantyCustomer complaintsSupplier quality
Operational Outcomes
Prevent quality escapes earlier
Prioritise the highest customer and COPQ risks
Reduce Cost of Poor Quality
Strengthen customer-requirement conformance
Ship with greater confidence
Deployment

Designed for industrial architecture

Deploy in the architecture that fits the plant, data-governance and latency requirements. Access remains governed and operational experts retain decision authority.

CloudOn-premiseEdgeHybrid
Product case study

Commercial Vehicle Warranty Analysis: Closure Within a 45-Day SLA

See how QAI assisted quality analysis and workflow audit as a warranty team handled four times the case volume with human approvals.

Read case study
Use your existing QMS—or add the application layer

QAI can analyse evidence from the quality systems you already operate. Qualitiviss is available where teams also need SPC, PFMEA, PPAP, NCR and corrective-action workflows.

Explore Qualitiviss
Start With One Real Decision

See what QAI finds in your own operational data.

Begin with one dataset, one recurring problem and one decision your team needs to improve.

Start QAI Trial